Helical-worm gearmotors
Due to their style and from being coupled with a helical gear stage, the helical-worm gearmotors S..DR.. have especially high efficiency. They are also extremely low-noise and thus avoid high noise emission levels.
Low-noise continuous operation: gear unit combination optimized regarding efficiency
Do you anticipate a drive solution to impress you with its high level of overall performance and efficiency? If so, we would recommend our high-quality helical-worm gearmotors EP for you. These can be implemented separately in the modular system. In this way, they offer you a massive range of sizes, gear ratios and electric motor sizes.
However, their greatest power is certainly their running smoothness and their incredibly low noise development. A very important factor is for certain – With the helical-worm gearmotors EP you opting for a robust drive solution which you will hardly also hear.
The overall concept also offers you a lot more practical product characteristics and benefits. Included in these are the significantly higher performance of the helical-worm combinations instead of single helical-worm gear models. This is one way you save additional energy in the operation of your systems and are in a position to noticeably reduce ongoing operating costs.
You will receive the low-noise helical-worm gearmotors EP. – to fit your individual requirements – with a wide range of AC motors. Furthermore, you can freely configure all the relevant properties. In this manner, you can effectively make use of all the benefits provided by this combination of low-noise helical-worm equipment unit and performance-optimized electric motor. Even greater variance may be accomplished because of the optional flange or foot-mounted style and by selecting between solid and helical worm gear motor hollow shaft.
Save time and money
By opting for among our gearmotors, you already are saving money and time with this selection and project planning. This is because our modular system allows a multitude of mixture options for gear devices and motors. You can as a result reduce operating costs, count on an extended service life and reap the benefits of simplified maintenance that is characteristic of our brand.
Helical-worm gear units
Helical-worm combinations with significantly better efficiency than solitary helical-worm gear units
Very low-noise operation
Available variants:
Foot- or flange-mounted
B5 or B14 flange-mounted
Solid or hollow shaft
Hollow shaft with keyed connection, shrink disk, splined hollow shaft, or Ever-Power
More on helical-worm equipment units of series EP
AC motors
Combine the helical-worm equipment unit with our AC motors:
Characteristics
Quiet and dependable transmission of torque
High overload capacity
Hardened steel worm equipment and bronze alloy worm wheel provide exceptional toughness and lengthy service life.
Optional heavy duty bearings deliver high radial and axial load capacity
High strength cast iron housing (SK02050 – SK43125)
Lightweight, corrosion-resistant aluminum alloy housing (SK02040.1)
Application Specific Solutions
Fields of use
Intralogistics
Material handling
Presses
Version
Solid and Hollow shaft (keyed, shrink disc ) Designs
Available in footed, shaft mount or flange mounted configurations
Right Angled gear units
Your advantages
Economical operation
Low noise
High permitted overhung loads
Helical-worm Gearmotor S Series
S series
Ever-Power helical-worm gear models are helical/helical-worm combinations, so they are better than normal helical-worm equipment units. Because of their outstanding effectiveness, these drives can be utilized in every commercial sector and tailored to individual torque and velocity requirements. The reduction ratios afforded by the helical-worm equipment stage and the reduced noise levels during procedure make these gearmotors ideal low-cost solutions for simple applications.
Available versions:
Foot-mounted or flange-mounted
B5 or B14 Flange-mounted
Solid or hollow shaft
Hollow shaft with keyed connection, shrink disc, splined hollow shaft
Helical worm geared motors
Tough, compact, eye-catching!
Due to the unique combination of optimized worm wheel materials with special lubricants, optimized shape, this powerful engine achieves high degrees of efficiency and torque. The housing machined on all sides enables diverse mounting options. Dual chamber shaft seals are used as standard.
The reduced contour design helps it be suitable for implementing applications e.g. in the meals industry. The housing has no recesses, which simplifies cleaning – an especially essential feature for areas with stringent hygiene requirements.
Technical Data
Number of sizes:6
Power Range:0.12 – 7.5kW
Output torque range:50 – 1,300Nm
Ratio:3 – 3,400
Output option:result shaft, output shaft on both sides, hollow shaft, hollow shaft with shrink disc
Assembly/mounting:uniblock, flange, torque arm, foot
Class 12 Helical and hardened and floor worm gears: Provides higher efficiencies and higher torque capacity in smaller sized sizes.
Multiple Input Options: Integral gear motors, ” or metric shafts, NEMA, IEC, and servo adapters provide unmatched drive versatility.
Multiple Output Choices: Hollow bores and shrink disks for shaft installation, inch and metric result shafts, mounting pilots and flanges offer an array of design solutions.
UNIBLOCK Housing: For optimum rigidity universal installation on five sides or via a torque arm.
Sealed for Washdown: Keeps contaminants and water away.
Worldwide Electric motor: Multiple leads and windings for worldwide multi volt/Hz requirements in addition modular design to simply accept brakes, encoders or pressured cooling.
EP equipment motors are economical, right-angle, worm-geared motors that install easily in the tightest applications. Economical right position worm geared motors arranged new requirements for reliability, effectiveness and economy with unparalleled features including hollow shafts in the smallest sizes. An inverter friendly style provides for easy integration now and a future proof remedy. The EP gear engine offers total flexibility in mounting choices includes shaft, base, face, and flange solutions. The motor terminal box could be mounted in option positions rotated in 90º steps around the engine frame offering for unparalleled integration options.
EP gear motors comply with UNITED STATES and International specifications, including NEMA, IEC, CSA, and CE, the EP series allows for worldwide acceptance, a genuine total solution for our global customers.
Excellent protection of IP65 acc. to IEC 529 assures you that the EP series can be dust tight and hose evidence,and can be utilized outside or in wet and dusty conditions without the use of additional enclosures. Complete rated output is available at the result shaft of the unit.
Product Features
Power ranking up to 5,5 kW.
Torque 25 … 1.000 Nm
Output Speeds 0,2 … 300 min-1
versatile installation possibilities
Completely enclosed, sealed against dust and water spray
Lubrication change initial after 15000 hrs
Low noise gearing
Mains connection 110 … 690V, 50/60Hz
Enclosure IP65 (Regular), IP66 (Optional)
Connection Regular with CAGE CLAMP®
Additional features:
Connecting with Connect connectors.
With included inverter up to 7,5kW.
EP-Mark
CSA, UL, ATEX, GOST, CCC, ISO9001, ISO14001, OHSAS18001
Motors according to EN 60034
Corrosion category based on DIN ISO 12944-5
C1, C2, C3, C4, C5-We, C5-M
Because of the unique mixture of optimized worm wheel material with unique lubricants and optimized shape, this powerful geared electric motor achieves high degrees of effectiveness and torque. The reduced contour design makes it suitable for implementing applications e.g. in the meals industry. The housing does not have any recesses, which simplifies cleaning – an especially important feature for areas with stringent hygiene requirements.
Nominal torque: 50 – 1300 Nm
Rated power: 0.12 – 7.5 kW
Ratio: 3 – 3400
The 800BR contains a wide selection of compact, heavy duty helical gear drives with long life performance features and simplified maintenance. The utilization of condition of the art helical and worm gear combinations affords optimum functionality fulfilling a multitude of ratio requirements. The 800 BR can be functionally interchangeable with the majority of major manufacturer’s drives.
SPECIFICATIONS
Dual and triple reduction ratios from 8:1 to 900:1,
4 case sizes – 830, 840, 850, 860
All devices shipped pre-lubed for your particular mounting position with KluberSYNTH UH1 6-460
Obtainable in NEMA C-face flanged and direct input
Projecting and hollow result shafts
Available accessories
Output flange kits
Torque arm kits
Base kits
Output shaft kits
Product Features
Available in nontoxic white-colored (BK) and stainless epoxy finish (SBK)
Obtainable in hollow or projecting result shafts
Dual and triple reduction ratios
Flanged or foot mounted
All products adaptable to ground, sidewall or ceiling mounting
Helical worm geared motor
0,12 – 5,5 kW
4 – 996 Nm / 6 – 316 rpm
Stober MGS S helical worm geared motor
Efficient compact right-angle geared engine. A favorably priced choice for the standard tasks expected of a right-angle drive.
5 equipment sizes (S0 to S4).
Motor power 0.12 to 5.5 kW.
Rated torque of 23 to 800 Nm.
Gear ratios from we = 6 to 680.
Backlash smaller than 20 arcmin.
Modular, torsionally stiff , leak-proof design.
Helical worm geared motors available with:
Solid shaft with keyway.
Hollow shaft with keyway, optional with cover.
Hollow shaft with shrink disk, optional with cover.
Gear device and AC electric motor are directly flange mounted, the pinion is upon the engine shaft. This integrated compact design can be an essential aspect for the high accuracy and the incredible stiffness of EP geared motors.
For vector-controlled inverter operation use of an incremental encoder is provided for as standard.
Worm gearboxes and helical worm gearboxes / geared motors (S and SS)
The degree of efficiency in Ever-Power powerful worm gearboxes and helical worm gearboxes is a lot more than 90%. All worm shafts are made from case hardened alloy steel and the flanks are precision floor. The worm tires are made from unique wear-resistant bronze. Helical worm gears include a helical gear. Worm gears with shrink disc, torque limiter, in addition to adjustable backlash designs are also part of our standard item range.
Worm gearboxes and helical worm gearboxes type S and SS are high-Overall performance gearboxes in universal style. The housings are produced from top quality cast iron. The rugget wall space and internal ribbing ensure incredibly torsional stiff and sound dampening housings. The exterior ripping provides a rapid heat conducting.
Type S und SS
Technical characteristics:
Optimised size/performance ratio
Designed for permanent procedure under rough circumstances
Above average lifespan
Housing produced from high quality grey cast iron with tough walls and internal ribbing
Severe torsional resistance and low noise
Case hardened worm shafts and worms with precision surface flanks
Worm wheels created from unique bronze
Superior smooth operation
Space saving angular drive
Helical worm gearboxes equipped with helical gear wheel
Low engine speeds
Options:
Basic mounting, flange installation or universal design
Output shaft available because solid shaft or hollow shaft
Shrink disc, torque limiter,as well as adjustable backlash
Second shaft end for fitting encoders or brakes
Torque arm
IEC-adaptor
NEMA version
Free input shaft
ATEX specification according to directive 94/9/EG