Cycloidal pinwheel reducer is definitely a up-dated of fresh type transmissing machine made with K-H-V less tooth engagement and the cycloidal pin steering wheel clenching device, which are widely used in drive and reducing of textile and dying, foodstuff, mining and metallurgy, Oil and chemical Industry, project machinery etc, cranes and conveyors. various fields.
1. Equipment is constructed of high durability low carbon alloy metal by carburizing and quenching. The hardness of tooth surface can reach HRC58-62. CNC grinding technology is used for all good contact functionality, gears and with large precision
2. high transmission effectiveness: single stage over 96.5%; double stage over 93%; three stage over 90%;
3. stable procedure and low noise;
4, compact structure, light-weight, long service life and high bearing ability;
5. easy to assemble, check and disassemble.
Operation specifications and precautions
1.High modularization design: many equip with various engine or other power input conveniently.Same machine type may equip with different power motor. It really is easy to recognize the combination and
junction between every equipment type.
2.Transmission ratio: great division, wide scope. The combined machine type may form large transmitting ratio, i.e. output very low rotary speed.
3.Form of installation: the positioning to be installed isn’t limited.
4.High strength, small: the box body is made of large strength cast iron. Gear and equipment shaft adapts the gas carbonization, quenching and great grinding process, therefore the bearing capacity of unitvolume is great.
5.Long life: Beneath the condition of right type chosen (including choosing appropriate operation parameters)normal operation and maintenance, the life span of main elements of speed reducer (except dressed in parts) shouldn’t be significantly less than 20000 hours. The putting on parts include lubricating essential oil seal, bearing and essential oil.
6.Low noise: because main elements of speed reducer are processed, assembled and tested critically,therefore the noise of speed reducer is usually low;
7.Parallel axis -bevel wheel speed-down motor
cycloidal gear reducer
1. High quickness ratio and efficiency
Single stage transmission may reach to 1 1:87 of speed-downwards ratio and the efficiency is normally a lot more than 90%. If use multi-speed get the speed-down ratio is certainly bigger.
Being adapted epicyclic tranny theory, the input and output shaft are at same axis middle, it is compact.
3. Smooth and stable run and low noise
The cycloidal pinwheel has more meshed teeth, the overlapping coefficient id big and the machine part is stable, the vibration and noise is limited at the minimum content.
1. Large deceleration ratio
A higher deceleration ratio of 1/30-1/320 can be obtained.The structure is easy, but it can know high reduction ratio product.
2. Small gear clearance
The Drive, which meshes with ordinary gears and has minimal backlash, is vital to the controller business.
3. High precision
Multiple teeth are engaged at the same time, and there are two gears engaged with 180 degree symmetry. As a result, the impact of tooth pitch mistake and cumulative tooth pitch mistake on the rotation accuracy is relatively average, which makes the position precision and rotation accuracy reach an extremely high level.
4. Less parts, convenient installation
The three basic components achieve a high deceleration ratio, and they are all on the same axis, therefore the kit is simple to install and easy to shape.
5. Small in size and light in weight
Compared with the previous gear device, the volume is 1/3, the weight is 1/2, but can obtain the same torque potential and reduction ratio, reaching small lightweight.
6 High torque capacity
Flexible wheel materials USES particular steel with huge fatigue strength.Not the same as ordinary transmission machine, the number of teeth meshing accounts for relevant to 30% of the total amount of teeth. Additionally, it is in contact with the surface, so that the pressure borne by each equipment is reduced and substantial torque capacity can be obtained.
7 High efficiency
The sliding of gear meshing parts is very small, which reduces the power loss caused by friction. Therefore, high reduction ratio can be achieved while maintaining high proficiency, and miniaturization of traveling motor can be realized.
8. Low noise
The apparatus meshing cycle swiftness is low, the transmission movement force balance, which means operation is quiet, and the vibration is quite small.
◆Huge speed ratio and substantial efficiency single-stage transmission can achieve a deceleration ratio of 1 1:87, and the efficiency is a lot more than 90%. If multi-stage transmission is used, the deceleration ratio will become larger.
◆Because planetary transmission basic principle is adopted, the input shaft and outcome shaft are on a single axis line, to ensure that the machine version can get the tiniest possible size.
◆The number of meshing teeth of cycloidal needle teeth with smooth running noise and low cycloidal noise is more, the overlap coefficient is larger, and the mechanism of balancing machine parts will make the vibration and voice limited by a minimum.
◆Reliable use and prolonged service life because the key parts are constructed with great carbon chromium steel, high strength is certainly obtained by quenching (HRC58-62), and rolling friction is employed in a few transmission contacts, therefore the service life is lengthy.
Cycloid reducer is definitely a cycloid needle teeth meshing planetary transmission principle drive models, is a perfect transmission has many advantages, versatile, and may be both positive and negative operation.
•Big ratio, and high efficiency Smooth operation,
• low noise The use of reliable,
• extended life can reach 50000 hours
• Main parts high-carbon the Ming-steel after quenching treatment (HRC58-62),
• operation and connection with rolling friction, basically no wear, durable.
• Compact structure,
• little size Because the application of a planetary transmission, the type shaft and the output shaft on a single axis, making the model to obtain the smallest possible size.
• Reasonable design, easy maintenance, and breakdown easily install,
• the least number of parts and also basic lubrication, cycloid reducer trusted by an individual.
(1)Size above PL/PF120(including)high torque products adopt integral double wall planet pinion carrier, improve the output strength and precision.
(2).Hoop clamp coupling have five connection ways ideal for different application environments.
(3).Size above PL/PF120(including)precision and high durability integral inner gear housing, processed in one station,which get rid of the cumulative mistake and assembling mistake of split type.Get rid of casting process;adopt sizzling of forging process, that will decrease the blank material defects.
(4).The meshing equipment adopt shaving method after carburizing and quenching,which simpler to make gear surface area smooth and high accuracy,decrease the temperature rising due to gear surface area gluing and friction.
This series worm-gear reducer was designed after RV worm microreducer, that have a complete norm, wide speed for selection, and several mounting positions. Its efficiency and mounting dime nsions conform the same varieties of foreign.
The combo of worm and gear has higher efficiency and wider speed range to single worm.
Designation of square shape, radiate heat efficiently, low noise, beautiful shape and compact structure.
Very good sealing and adaptability.Its blend with T equipment reducer and MB/MBN variator can meet a myriad of speed requirement.